Measure today to guarantee tomorrow
AI-powered OEE analytics, waste tracking, and defect detection. Built for manufacturers who want visibility without the enterprise price tag.
The Quality Data Gap
PLCs track production volume, cycle times, and downtime — but NOT quality. Without integrated quality data, you cannot compute true OEE, first-pass yield, or run AI that predicts defects.
Paper & Excel Quality Records
Inspection results, defect counts, and scrap data live on clipboards and spreadsheets — disconnected from production systems.
No Real-Time Quality Visibility
Shift supervisors discover quality issues hours or days after they happen. By then, the waste has already occurred.
AI Missing Half the Picture
Machine data alone tells you how fast you ran — not how much was good. Without quality data, AI predictions are incomplete.
What Your PLC Sees
What Your PLC Doesn't See
Production Intelligence That Sees Everything
Pantheon AI bridges the quality data gap — ingesting your Excel quality records or connecting directly to SQL Server, and joining them with PLC machine data.
OEE Analytics
12-week trends, Availability × Performance × Quality breakdown with real targets.
Waste & Scrap Tracking
Track waste by job, shift, and machine. Heatmaps reveal patterns invisible to the naked eye.
Defect Detection
Pareto analysis of defect types, SPC control limits, and recurring defect identification.
Anomaly Alerts
Rolling z-score detection flags unusual patterns before they become costly problems.
Batch Prediction
Blend live + historical rates to predict batch completion and quality outcomes.
Machine Health
Speed decline detection, downtime analysis by reason code, and maintenance indicators.
How It Works
Three paths to production intelligence — choose the one that fits your setup. All read-only. Non-invasive. Never writes back to your PLCs.
Upload quality inspection spreadsheets. Our parser maps columns, validates data, and feeds your OEE dashboard.
Connect directly to your SQL Server or historian. Real-time data ingestion with zero manual steps.
Full edge deployment with Kepware or RPi + Node-RED. We connect directly to your PLCs.
Built for SME Manufacturers
If you run a small-to-medium manufacturing operation and want production intelligence without the enterprise price tag, Pantheon AI is built for you.
Industries We Serve
You’re a Good Fit If…
See the Numbers for Yourself
Enter your production details below. We’ll show you the estimated annual saving from a conservative 15% waste reduction.
Your Production Setup
R4 680 000
R702 000
R122 988
3 months
Net Year 1 saving: R579 012
Simple, Honest Pricing in ZAR
No hidden fees. No surprise invoices. Choose the tier that fits your operation.
Excel Connect
Start digitising quality data with Excel uploads.
+ R8,500 once-off setup
Best for: 1–2 lines, starting with quality data digitisation
SQL Direct
Real-time connection to your SQL Server or historian.
+ R15,000 once-off setup
Best for: 2–5 lines, existing SQL Server or historian
Enterprise
Full edge deployment with custom PLC integration.
Best for: 5+ lines, mixed machine protocols, regulated environments
Tip: Most customers start on SQL Direct — it’s the sweet spot between cost and capability.
Connects to What You Already Have
Pantheon AI speaks your machines’ language. One-way, read-only data flow from your plant floor to your dashboard.
Data Flow Architecture
Supported Protocols
Most PLCs, VFDs, and older equipment
CompactLogix, MicroLogix, ControlLogix
S7-1200, S7-300, S7-400, S7-1500
Universal industrial interoperability
Modern IIoT-ready equipment
Direct database connection
Security & Compliance
30 Minutes. No Pitch.
Walk away with one identified opportunity to reduce waste or improve OEE.
What You Get
“If we reduce your waste by just 1–2%, the platform pays for itself.”